How to Cut Plywood with a Jigsaw without Splintering

Carpenters and DIY workers know well how much convenient the jigsaw tool is. There is no alternative way to imagine furniture works without a handy jigsaw tool. Most people are fond of jigsaw because it is effortless to operate, and it is so convenient.

How to Cut Plywood with a Jigsaw without Splintering

We all know about jigsaw’s advantages; holding that formula, we appeared here to discuss how to cut plywood with a jigsaw without splintering.

Most jigsaw users suffer from this splintering trouble while cutting stuff, especially plywood. Really, it is challenging to cut plywood with a jigsaw without splintering.

In this piece, we will discuss the matter that is how to cut plywood without splintering, so read this content carefully to overcome the splintering problem.

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Finding Out the Error of Being Splintering

Yes, this is the main topic to avoid splintering while cutting your workpiece. In the beginning, We have to get a clear idea of which matter is responsible for splintering. If we can be sure of the reason for that trouble, then it will be very comfortable to solve the adhesive pain. I am adverting 3 to 4 purposes that make us bad cuts.

  • Failure to choose the right blade
  • The blade can be the right one, but there are some problems
  • Controlling machine speed
  • Becoming excessive fast to complete the job soon

Pick The Right Jigsaw Blade

You have a powerful, handy jigsaw tool and have decided to cut a board, but which blade you have taken that is not appropriate to cut plywood then, what will happen? You will get a bad cut with many splints. Then, what should you do? Choose the right blade. Which blade can we say for the right blade for plywood? Let’s get to the answer.

You should pick a thin T-Shank blade. All experts use a T-Shank blade for their best performance and a thin blade able to cut excellent work. So, you will get the best result if you use a T-Shank thin blade that can be bent.

Check The Blade Sharpness

You could take the right blade, but there is some problem, it is not able to give you your desired result. Having good cutability with the right choice is essential. If your blade is blunt, no way; it will destroy the entire goal by splintering the board. Always try to use a new knife because it is a sensitive task; give up the affection of the old blade; the old blunt blade won’t comply with your board to take a new blade.

“The important thing is that obviously don’t use a downward teeth blade. It really helps to make splinters. So, use an upward teeth blade.”

Perfect Speed Level for Better Cut

Machine speed is another fact to get a good cut for plywood. High speed is the cause of damage of stuff and a low rate. For that reason, you have to control the machine speed between the middle of high and low.

It is best to follow the speed level of a slide upper than the midpoint, but the maximum speed level will be bound to lose your controlling capacity. On account of that, play the machine under control, but remember one thing, try to be a little fast to have a better result.

Don’t become fast to play your jigsaw to cut plywood because it doesn’t carry the thin blade-like scroll saw. For incursive motion, it can damage the cut. You will be deviated from the marked line for being extra fast. In case push the machine forward to cut fast, the blade may be broken, which will occur splintering. Be calm and go ahead on the marked line to cut a determinate shape.


A great prize for you as a jigsaw user: What is a jigsaw used for? Jigsaw Advantages.


How to Cut Plywood without Splintering?

We can follow some different ways that are really helpful. Cutting plywood is not so tricky without splintering if you have known tactics. We will learn a few methods that will help cut plywood except wicker. You can use these three formulas to avoid cracking while cutting the plywood. I have mentioned those tricks below.

  • Using Splinter Guard
  • Using Masking Tape
  • Engraving on the Mark

Using Splinter Guard

Using a splinter guard to remove the wicker is very easy. If you don’t use the manual method, then it is the best option for you. A Replacement splinter stripe is a fine thing to cut without small broken brew plywood. German makes it so you can use it and feel free for lasting long.

For being transparent, this guard is accessible to all users. It reduces the chance of tear-out while cutting the board for a smooth shape.

Jigsaw Splinter Guide

This guard’s name is “Festool splinter guard,” go to the hardware shop to find this tool. Those who want to avoid all faults of tear-out cutting for him are good to buy it.

Using Masking Tape

Before cutting your piece, paste a transparent masking tape along marked with on the board. Use masking tape on both sides, top and down of the workpiece. It’s a great process to control wicker. If you are not interested in taking splinter-guard, then it should be your best choice, and indeed it obstructs become tear out.

Engraving on the Mark

Take a knife or similar tool and etch on the mark; when it is a little deep, then you can start your job. It also will give you a good result. If you use a downward teeth blade, this process is implemented under the board’s downside, or use upward teeth blade and then engrave on the top side of the board.

This way is definitely able to solve your splintering problem. So, I think you no longer have the question of how to cut plywood with a jigsaw without splintering.

Warping Word

If I say, that will not be wrong that you can not find such a carpenter or DIY worker who doesn’t love jigsaws very much as others saw for small cutting. It is very tough to pick a convenient tool to cut curves or circles all over the cutting tool world except for a good jigsaw. So you got the solution to the splintering problem with a jigsaw while cutting plywood.